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ATA 300-Rated Flight-Ready Construction
Built to Order Scheduled to your project
Made in the USA North Hollywood, CA
System Thinking Kits that evolve with you
Rental House Trusted Worldwide fleet standard

Custom Cases

Custom Case Manufacturer — North Hollywood, CA

Custom equipment cases, engineered around your gear.

If it's worth protecting, it's worth a case designed for it. We measure your equipment, model the interior in CAD, CNC-cut the foam, and build the case around it — one factory, one team, in North Hollywood since day one. From a single flight case to a standardized rental fleet.

Not sure where to start? Browse 4,000+ documented case designs by gear →

Custom lens fleet case with CNC-cut foam, built by Innerspace Cases in North Hollywood
Fleet build: Old Fast Glass — standardized lens cases, engraved and documented for reorders

Built in North Hollywood

Made in the USA

ATA 300-rated

Flight-ready construction

CNC-engineered foam

Cut from CAD, not by hand

Fleet ready

Identical builds at scale

Made to order

Every case, every time

Case makers since 1918

Four generations of manufacturing

Who We Build For

One factory, every industry that ships sensitive equipment

The physics of protecting a cinema lens, a surgical instrument set, and a field spectrometer are the same: exact cavities, engineered foam density, and a shell that survives the road. We build custom shipping cases, transport cases, and flight cases for all of them.

Why Innerspace

Most shops cut foam or build boxes. We're the manufacturer that does both.

A protective case is a system: the shell, the hardware, and the interior have to be engineered together. Because we design, machine, and assemble everything under one roof, nothing about your case is somebody else's problem.

01

We build the case itself

ATA flight cases fabricated in-house — laminate panels, extrusions, and riveted hardware — or your interior engineered into a Pelican, SKB, or HPRC shell. The right shell for the duty cycle, not the one we happen to stock.

02

We engineer the foam

Interiors are modeled in CAD from your equipment's real dimensions, then CNC-routed — engineered cavities, finger cutouts, and density choices per item. See our custom foam design service.

03

We machine everything in-house

CNC routing and laser engraving on our own floor. No outsourced foam, no third-party lead times, no tolerance drift between vendors.

04

We manufacture locally

Every case is made to order in North Hollywood, CA. Bring your gear in by appointment, or have us work from manufacturer specs and CAD. Local to Burbank, Studio City, and the LA production corridor.

05

Your drawings stay on file

Every approved design is archived. Order case #14 a year later and it matches case #1 exactly — the backbone of fleet standardization and painless reorders.

06

Fleet management built in

Standardized layouts, laser-engraved ID plates, and per-case serialization so rental houses and departments can track, restock, and re-order at scale.

07

Make it unmistakably yours

Nine standard exterior colors plus custom color matching, branded foam colors, and laser-engraved lid logos and nameplates.

08

Supported for the life of the case

Replacement foam, re-foamed interiors when your kit changes, hardware swaps, and case repair — including cases we didn't build.

Capabilities

A full case shop under one roof

Design, machining, fabrication, and finishing — the complete toolset of a protective case manufacturer, applied to runs of one or one hundred.

Custom foam inserts

CNC-cut PE, XLPE, and PU interiors engineered per item — for our cases or a shell you already own.

CNC routing

Computer-controlled cavities cut from the CAD model — repeatable to the millimeter across an entire fleet.

CAD design

Every interior starts as a dimensioned model you review and approve before anything is cut.

Laser engraving

Lid foam logos, identification plates, and per-case serialization for fleets.

ATA hardware

Recessed flip and twist latches, spring handles, corner castings, and rack rails — flight-rated components throughout.

Foam materials library

Polyethylene, Plastazote, and polyurethane in multiple densities — matched to weight, finish, and duty cycle.

Color matching

Nine standard exterior colors, custom color matching, and foam colors that carry your brand inside the case.

Case repair

Repairs and refits: latches, handles, valves, wheels, and fresh interiors — any brand of case.

Reverse engineering

No CAD for your equipment? We measure it — or work from photos and spec sheets — and build the model ourselves.

OEM manufacturing

Your product, shipped in your case: repeatable OEM case programs with locked drawings and consistent supply.

Small runs

One-off builds welcome — the same engineering that goes into a fleet, applied to a single case.

Production runs

Fleet-scale manufacturing with first-article approval, locked tooling paths, and unit-to-unit consistency.

How It Works

From gear list to finished case: the full workflow

No mystery, no black box. Here's exactly what happens between your first message and a case you can stake a shoot, a study, or a deployment on.

1

Discovery

Send your gear list, quantities, and how the case will live — truck, flight, courier, or shelf. A quote request with photos is the fastest start.

Day 1
2

Engineering review

We scope shell type (fabricated ATA case vs. molded shell), interior strategy, and hardware, then return an itemized quote.

With your quote
3

Measurement

We work from our library of 4,000+ documented designs and manufacturer specs — or measure your actual gear, shipped in or brought by appointment.

Typically days, not weeks
4

CAD layout

The interior is modeled item by item: cavity depths, wall thicknesses, finger cutouts, lid foam, and accessory bays.

Included in design phase
5

Design review

You see the full layout — dimensions, foam plan, hardware spec — and request changes while they're still free to make.

Your pace
6

Prototype (when required)

For fleet and OEM programs, a first article validates fit and finish before the run is released.

Fleet & OEM programs
7

Approval

Sign-off locks the drawing. It's archived under your account so every future unit matches this one.

Milestone
8

Manufacturing

Foam is CNC-routed, panels are cut and riveted, hardware is installed — all in North Hollywood, by the team that designed it.

Confirmed in your quote
9

Quality control

Fit check against the drawing: cavities, latch action, hardware torque, and finish, before anything is boxed.

Every build
10

Shipping or pickup

Freight to you, your rental house, or your stage — or local pickup in North Hollywood.

Your choice
11

Long-term support

Reorders from file, replacement foam when your kit evolves, and repair service for the life of the case.

Ongoing
About timelines: in-catalog made-to-order designs typically ship in 14–21 business days. New custom designs are scheduled per project — complexity and quantity drive the calendar, and your quote includes a committed timeline. Need priority scheduling? Ask when you request your quote; it's available on select projects as a premium service.
Materials

Materials we work with

Material choice is an engineering decision, not a catalog default. We match foam density, shell construction, and hardware to the weight, fragility, and duty cycle of what's inside.

Foams

Polyethylene (PE)The workhorse: closed-cell, chemically stable, holds cavity geometry for years. Our standard for structural interiors.
Cross-linked PE / PlastazoteFiner cell structure and a cleaner finish — specified for optics, polished surfaces, and finish-critical gear.
Polyurethane (PU)Soft, compliant hold for lid pressure layers and delicate, lightweight items.
Foam colorsStandard charcoal plus color options for brand interiors and visual organization by department or kit.

Shells & structure

ATA laminate panelFiber-laminated plywood panel — the backbone of the classic ATA 300 flight case.
ABS & HDPEImpact-resistant thermoplastic skins and panels for lighter builds and abrasion resistance.
Wood coreVoid-free plywood cores where rigidity and screw-holding strength matter most.
AluminumExtrusions, tongue-and-groove closures, and corner protection that tie the shell together.

Molded shells we build into

PelicanAs an authorized Pelican dealer we supply the shell and engineer the interior — one order, one warranty conversation.
SKB & HPRCInjection-molded and roto-molded platforms for waterproof, carry-on, and MIL-spec duty. Compare shell brands.

Hardware & finishing

LatchesRecessed flip or twist ATA latches; keyed options where security matters.
HandlesSpring-loaded recessed handles positioned for real-world balance under load.
CastersFixed, swivel, and locking caster plates rated to the loaded case weight.
Rack hardwareRack rails and shock-isolated mounting for electronics that travel patched-in.
Exterior colorsNine standard colors plus custom color matching to your brand standard.
Moisture controlDesipak compartments and pressure-relief options for climate-exposed shipments.
Why Engineering Matters

Custom manufacturer vs. everything else

Plenty of ways to put gear in a box. Only one of them is engineered to protect your specific equipment, be rebuilt identically next year, and be repaired instead of replaced.

What you're comparingInnerspace CasesGeneric foam shopMass-produced caseAmazon "universal" case
Interior designCAD-engineered per item, approved by you before cuttingTraced or hand-cut around your gearPick-and-pluck cubes or egg-crateOne-size-fits-none foam
The case itselfBuilt in-house (ATA) or engineered into Pelican / SKB / HPRCNot offered — foam onlyFixed sizes, no modificationWhatever's in the listing
RepeatabilityDrawings archived; unit #40 matches unit #1Every cut slightly differentConsistent shell, no interiorModel changes without notice
Fleet & multi-unitCore capability: serialized, engraved, standardizedRarely practicalShells onlyNot realistic
BrandingEngraved lid logos, nameplates, color matchingLimitedStickersNone
When your kit changesRe-foam the same case; drawings updatedStart overStart overReplace it
Repair & supportFactory repair for the life of the case — any brandNoneWarranty shell swapDispose and reorder
Best forEquipment worth protecting properly, one case or a fleetQuick one-off paddingEmpty shells off the shelfLow-value contents
The Company Behind the Cases

Case makers, not case resellers

Innerspace Cases is the rigid-enclosure division of The Armored Group, a family-owned manufacturer in North Hollywood, California, whose case-making lineage is documented in federal record since 1918 — steamer trunks and luggage four generations ago, a USPTO trademark since 1923, and Los Angeles manufacturing since 1930. All long before "flight case" was a term of art.

Today that heritage runs a modern factory: CAD workstations next to CNC routers and laser engravers, run by people who handle the same cameras, lenses, instruments, and electronics our customers ship. It's why rental houses trust us with fleet standards and why we're a CAGE-coded supplier for government purchasing.

We're also an authorized Pelican dealer — when a molded shell is the right answer, we supply the genuine article and engineer the interior. When it isn't, we build the whole case ourselves. Either way, you're dealing with the people who actually make the thing. More about us →

1918
Case-making lineage documented in federal record — four generations
4,000+
Documented custom case designs on file for reorder
Thousands
Of builds shipped to productions, labs, and agencies since 2011
CAGE
Coded government supplier; competitive-bid experience
Authorized
Pelican dealer — genuine shells, factory warranty
100%
Designed, cut, and assembled in North Hollywood, CA
Questions, Answered

Custom case FAQ

Everything customers ask before their first build — pricing, foam, lead times, fleets, and what happens after delivery.

Pricing & ordering

How much does a custom equipment case cost?

It depends on the shell, the size, and the complexity of the interior. Our in-catalog custom builds run from roughly $350 for compact lens and monitor cases to around $1,500 for large multi-item packages; ground-up designs and fleet programs are quoted individually, itemized so you can see exactly what drives the number.

Is there a minimum order quantity?

No. We build one-offs with the same engineering we put into fleets. That said, per-unit pricing improves meaningfully with quantity, because design and setup are spread across the run — multi-unit builds are where custom manufacturing shines.

How do I get a quote for a custom case?

Use our request-a-quote form with your gear list, quantities, and any photos or drawings. The more we know about the equipment and how it travels, the tighter the first quote.

Do you offer volume or fleet pricing?

Yes. Fleet builds for rental houses, OEMs, and departments are our specialty, and quotes are structured per quantity tier so you can plan a phased rollout.

Can I reorder a case you built before?

Yes — every approved design stays on file. Reorders are cut from the same drawing, so a case ordered years later matches the originals in your fleet.

Do you sell custom foam inserts without the case?

Yes. If you already own a Pelican, SKB, HPRC, or similar shell, we design and CNC-cut a custom foam insert to drop into it. Custom Pelican inserts are one of our most common projects.

Design & engineering

Do I need to send you my equipment?

Usually not. We work from a library of 4,000+ documented designs plus manufacturer specifications. For complex or unusual kits you can ship gear to us or bring it to our North Hollywood shop by appointment.

Can you work from my CAD files?

Yes — send STEP, DXF, or similar files with your quote request and we'll design the interior directly around your models. This is standard practice for our OEM programs.

Can you design a case for equipment you've never seen?

Yes. We reverse-engineer from dimensions, photos, and spec sheets. If the item is truly unusual, we'll measure a sample unit and build the CAD model ourselves.

What's the difference between CNC foam and pick-and-pluck?

Pick-and-pluck is a grid of tear-out cubes — fast, but loose-fitting and it degrades. CNC foam is machined to your equipment's exact geometry: correct cavity depth, engineered wall thickness, and finger cutouts. For gear you ship repeatedly, it's not close.

Do you make prototypes?

For fleet and OEM programs, yes — a first article validates fit, finish, and handling before the full run is released. Single builds usually go straight from the approved drawing to production.

Will I see the design before you build it?

Always. You review the full layout — dimensions, foam plan, and hardware — and approve it before anything is cut. Changes at the drawing stage are easy; that's the point of making them there.

Materials & construction

What is an ATA case?

An ATA case is built to the Air Transport Association's ATA 300 specification for reusable shipping containers — laminated panels, riveted hardware, recessed latches, and construction rated for repeated airline handling. It's the standard for professional flight cases.

What does ATA 300 Category 1 mean?

Category 1 is the most demanding ATA 300 rating: a container designed to survive a minimum of 100 round trips. Our custom flight cases are built to that construction standard.

What foam materials do you use?

Polyethylene (PE) for structural cavities, cross-linked PE and Plastazote for finish-critical gear like optics, and soft polyurethane for lid pressure layers. Density and layering are chosen per item, not per case.

Should I choose an ATA case or a Pelican-style molded shell?

It depends on duty cycle: molded shells excel at weather sealing and rough handling; fabricated ATA cases win on custom sizing, rack integration, and field-repairability. Our guide to ATA cases vs. molded shells walks through the decision — or just tell us how the case will live and we'll recommend one.

Are your cases waterproof?

Fabricated ATA cases are weather-resistant, not submersible. When you need a sealed, waterproof case, we build your custom interior into a molded Pelican, SKB, or HPRC shell — genuine gasketed protection with an engineered fit inside.

What hardware options are available?

Recessed flip or twist ATA latches (keyed options available), spring-loaded handles, corner castings, rack rails, caster plates with fixed, swivel, or locking wheels, and Desipak moisture-control compartments.

Lead times & shipping

How long does a custom case take?

In-catalog made-to-order designs typically ship in 14–21 business days. New custom designs are scheduled per project — interior complexity and quantity drive the calendar — and your quote includes a committed timeline before you order.

Do you offer rush or expedited service?

Priority scheduling is available on select projects as a premium service. Mention your deadline when you request a quote and we'll tell you honestly whether it's achievable and what it costs.

Do you ship nationwide and internationally?

We ship throughout the United States daily and can quote international freight on request. Fleet builds can ship staged — units released as they clear QC.

Can I pick up my case locally in Los Angeles?

Yes — local pickup at our North Hollywood factory by appointment. We're minutes from Burbank, Studio City, and the LA production corridor, and we deliver to local rental houses and stages.

Why is every case made to order?

Because a custom case is manufactured around your equipment, there's nothing to pull off a shelf. Made-to-order is what makes exact fit, fleet consistency, and drawing-file reorders possible.

Fleets, OEM & government

Do you build case fleets for rental houses?

Yes — it's core business. One approved layout, every unit identical, engraved identification, and drawings on file so the fleet grows without drift. Here's why rental fleets standardize.

Do you do OEM case manufacturing?

Yes. If your product ships in a case, we design and manufacture that case as a repeatable program: locked drawings, first-article approval, and consistent supply run to run.

Do you work with government agencies?

Yes — we're a CAGE-coded supplier with competitive-bid experience, and we build government equipment cases for agencies and prime contractors. Send solicitations through our quote form or call.

Can you build military transport cases?

We build rugged transport cases for defense and tactical equipment: ATA 300 construction or MIL-spec molded shells, engineered interiors, and hardware selected for field conditions. See defense & tactical cases.

Can you standardize cases across multiple locations or trucks?

Yes. Because every unit is cut from the same archived drawing, a kit packed in Los Angeles unpacks identically in New York — same layout, same labeling, same muscle memory for your crew.

Branding & aftercare

Can you engrave our logo on the case?

Yes — laser-engraved lid foam logos inside the case and engraved identification plates outside. Fleets typically add per-case serial plates for tracking.

Can you match our brand colors?

Yes. Choose from nine standard exterior colors or request a custom color match, and carry the brand inside with colored foam layers.

Do you repair cases?

Yes — latches, handles, valves, wheels, panels, and interiors, including cases we didn't build. See case repair for details.

Can you re-foam a case when my equipment changes?

Yes. Keep the shell, replace the interior: we design a new foam set for your updated kit and cut it to drop into the existing case. Far cheaper than replacing a fleet.

Can a case be modified after delivery?

Yes — because your drawings are archived, we can retrofit cavities, add accessory bays, change hardware, or update engraving on the case you already own.

Do you keep my design on file?

Permanently. Your drawing archive is what makes reorders exact, fleet growth painless, and future modifications straightforward — it's part of what you're buying.

Get Started

Tell us what you're protecting

Send your gear list and we'll come back with a clear scope, an interior layout direction, and an itemized budget — whether it's one case or a fleet.

Request a Quote

Have a gear list, photos, or CAD files? Mention them in your request — or email them to info@innerspacecases.com and we'll design around them.

Prefer to talk it through? Call 818-767-3030 — straight to the people who build the cases.

Factory
North Hollywood, CA — visits by appointment. Serving Burbank, Studio City & greater Los Angeles.
Already have a design with us?
Reorders are cut from your archived drawing — just reference your original build.