Custom Cases
Custom equipment cases, engineered around your gear.
If it's worth protecting, it's worth a case designed for it. We measure your equipment, model the interior in CAD, CNC-cut the foam, and build the case around it — one factory, one team, in North Hollywood since day one. From a single flight case to a standardized rental fleet.
Not sure where to start? Browse 4,000+ documented case designs by gear →
Built in North Hollywood
Made in the USA
ATA 300-rated
Flight-ready construction
CNC-engineered foam
Cut from CAD, not by hand
Fleet ready
Identical builds at scale
Made to order
Every case, every time
Case makers since 1918
Four generations of manufacturing
One factory, every industry that ships sensitive equipment
The physics of protecting a cinema lens, a surgical instrument set, and a field spectrometer are the same: exact cavities, engineered foam density, and a shell that survives the road. We build custom shipping cases, transport cases, and flight cases for all of them.
Motion picture
Custom camera cases for ARRI, RED, Sony, and Blackmagic packages — bodies, AKS, and full builds.
Camera cases →Broadcast
CCUs, comms fleets, routers, and rack systems — broadcast equipment cases built for the truck dock.
Production support →Rental houses
Standardized fleet cases — one approved layout, every unit identical, drawings on file for reorders.
Why fleets standardize →Medical
Custom medical equipment cases for instruments, diagnostics, and demo kits that travel between sites.
Medical cases →Defense & tactical
Military transport cases: rugged shells, ATA hardware, and exact-fit interiors for sensitive systems.
Defense cases →Government
CAGE-coded supplier for government equipment cases — agencies and primes, quoted per solicitation.
Start a quote →Industrial
Industrial shipping cases for test rigs, calibration gear, tooling, and field service kits.
Industrial cases →Scientific
Custom electronics cases and instrument transport for labs, universities, and research fieldwork.
Test equipment cases →Drones & UAS
Drone cases with cavities for airframes, payloads, batteries, and controllers — ready for the field.
Drone & UAS cases →Corporate AV & education
Custom monitor cases and road kits for displays, projectors, and AV systems that tour campuses and events.
Monitor cases →Most shops cut foam or build boxes. We're the manufacturer that does both.
A protective case is a system: the shell, the hardware, and the interior have to be engineered together. Because we design, machine, and assemble everything under one roof, nothing about your case is somebody else's problem.
We build the case itself
ATA flight cases fabricated in-house — laminate panels, extrusions, and riveted hardware — or your interior engineered into a Pelican, SKB, or HPRC shell. The right shell for the duty cycle, not the one we happen to stock.
We engineer the foam
Interiors are modeled in CAD from your equipment's real dimensions, then CNC-routed — engineered cavities, finger cutouts, and density choices per item. See our custom foam design service.
We machine everything in-house
CNC routing and laser engraving on our own floor. No outsourced foam, no third-party lead times, no tolerance drift between vendors.
We manufacture locally
Every case is made to order in North Hollywood, CA. Bring your gear in by appointment, or have us work from manufacturer specs and CAD. Local to Burbank, Studio City, and the LA production corridor.
Your drawings stay on file
Every approved design is archived. Order case #14 a year later and it matches case #1 exactly — the backbone of fleet standardization and painless reorders.
Fleet management built in
Standardized layouts, laser-engraved ID plates, and per-case serialization so rental houses and departments can track, restock, and re-order at scale.
Make it unmistakably yours
Nine standard exterior colors plus custom color matching, branded foam colors, and laser-engraved lid logos and nameplates.
Supported for the life of the case
Replacement foam, re-foamed interiors when your kit changes, hardware swaps, and case repair — including cases we didn't build.
A full case shop under one roof
Design, machining, fabrication, and finishing — the complete toolset of a protective case manufacturer, applied to runs of one or one hundred.
Custom foam inserts
CNC-cut PE, XLPE, and PU interiors engineered per item — for our cases or a shell you already own.
CNC routing
Computer-controlled cavities cut from the CAD model — repeatable to the millimeter across an entire fleet.
CAD design
Every interior starts as a dimensioned model you review and approve before anything is cut.
Laser engraving
Lid foam logos, identification plates, and per-case serialization for fleets.
ATA hardware
Recessed flip and twist latches, spring handles, corner castings, and rack rails — flight-rated components throughout.
Foam materials library
Polyethylene, Plastazote, and polyurethane in multiple densities — matched to weight, finish, and duty cycle.
Color matching
Nine standard exterior colors, custom color matching, and foam colors that carry your brand inside the case.
Case repair
Repairs and refits: latches, handles, valves, wheels, and fresh interiors — any brand of case.
Reverse engineering
No CAD for your equipment? We measure it — or work from photos and spec sheets — and build the model ourselves.
OEM manufacturing
Your product, shipped in your case: repeatable OEM case programs with locked drawings and consistent supply.
Small runs
One-off builds welcome — the same engineering that goes into a fleet, applied to a single case.
Production runs
Fleet-scale manufacturing with first-article approval, locked tooling paths, and unit-to-unit consistency.
From gear list to finished case: the full workflow
No mystery, no black box. Here's exactly what happens between your first message and a case you can stake a shoot, a study, or a deployment on.
Discovery
Send your gear list, quantities, and how the case will live — truck, flight, courier, or shelf. A quote request with photos is the fastest start.
Engineering review
We scope shell type (fabricated ATA case vs. molded shell), interior strategy, and hardware, then return an itemized quote.
Measurement
We work from our library of 4,000+ documented designs and manufacturer specs — or measure your actual gear, shipped in or brought by appointment.
CAD layout
The interior is modeled item by item: cavity depths, wall thicknesses, finger cutouts, lid foam, and accessory bays.
Design review
You see the full layout — dimensions, foam plan, hardware spec — and request changes while they're still free to make.
Prototype (when required)
For fleet and OEM programs, a first article validates fit and finish before the run is released.
Approval
Sign-off locks the drawing. It's archived under your account so every future unit matches this one.
Manufacturing
Foam is CNC-routed, panels are cut and riveted, hardware is installed — all in North Hollywood, by the team that designed it.
Quality control
Fit check against the drawing: cavities, latch action, hardware torque, and finish, before anything is boxed.
Shipping or pickup
Freight to you, your rental house, or your stage — or local pickup in North Hollywood.
Long-term support
Reorders from file, replacement foam when your kit evolves, and repair service for the life of the case.
Materials we work with
Material choice is an engineering decision, not a catalog default. We match foam density, shell construction, and hardware to the weight, fragility, and duty cycle of what's inside.
Foams
Shells & structure
Molded shells we build into
Hardware & finishing
Built here, shipped everywhere
A sample from the floor — every tile links to the build or the category it came from, and every design shown lives in our library for reorders.
Old Fast Glass — lens fleet buildLens cases
DJI Ronin 4D — Pelican 1650Camera
Clear-Com FreeSpeak II fleetBroadcast
Dual 2U rack — Pelican 1637Rack cases
SmallHD Cine 13 monitorMonitor
Sony HDCU4300 CCUBroadcast
Yamaha DM7 consoleLive & AV
Blackmagic URSA — Pelican 1637Camera
Comms fleet — 15-unit layoutProduction support
Looking for something specific? Browse by category: camera, lens, monitor, lighting, battery, production support, or search by the gear you own.
Custom manufacturer vs. everything else
Plenty of ways to put gear in a box. Only one of them is engineered to protect your specific equipment, be rebuilt identically next year, and be repaired instead of replaced.
| What you're comparing | Innerspace Cases | Generic foam shop | Mass-produced case | Amazon "universal" case |
|---|---|---|---|---|
| Interior design | CAD-engineered per item, approved by you before cutting | Traced or hand-cut around your gear | Pick-and-pluck cubes or egg-crate | One-size-fits-none foam |
| The case itself | Built in-house (ATA) or engineered into Pelican / SKB / HPRC | Not offered — foam only | Fixed sizes, no modification | Whatever's in the listing |
| Repeatability | Drawings archived; unit #40 matches unit #1 | Every cut slightly different | Consistent shell, no interior | Model changes without notice |
| Fleet & multi-unit | Core capability: serialized, engraved, standardized | Rarely practical | Shells only | Not realistic |
| Branding | Engraved lid logos, nameplates, color matching | Limited | Stickers | None |
| When your kit changes | Re-foam the same case; drawings updated | Start over | Start over | Replace it |
| Repair & support | Factory repair for the life of the case — any brand | None | Warranty shell swap | Dispose and reorder |
| Best for | Equipment worth protecting properly, one case or a fleet | Quick one-off padding | Empty shells off the shelf | Low-value contents |
Case makers, not case resellers
Innerspace Cases is the rigid-enclosure division of The Armored Group, a family-owned manufacturer in North Hollywood, California, whose case-making lineage is documented in federal record since 1918 — steamer trunks and luggage four generations ago, a USPTO trademark since 1923, and Los Angeles manufacturing since 1930. All long before "flight case" was a term of art.
Today that heritage runs a modern factory: CAD workstations next to CNC routers and laser engravers, run by people who handle the same cameras, lenses, instruments, and electronics our customers ship. It's why rental houses trust us with fleet standards and why we're a CAGE-coded supplier for government purchasing.
We're also an authorized Pelican dealer — when a molded shell is the right answer, we supply the genuine article and engineer the interior. When it isn't, we build the whole case ourselves. Either way, you're dealing with the people who actually make the thing. More about us →
Guides from the factory floor
Written by the people who build the cases — how equipment actually gets damaged in transit, and how case engineering prevents it.
ATA road cases vs. Pelican-style shells: choosing for your duty cycle
Read the guide →One layout, every case identical: why rental fleets standardize
Read the guide →Flying with cinema cameras: batteries, carry-ons, and gate checks
Read the guide →Anamorphic glass hates shock: transporting cylindrical elements
Read the guide →Why reference monitors break in transit — and how fleets prevent it
Read the guide →How lens sets stay matched: the case for per-focal cavities
Read the guide →Battery fleet logistics: organizing camera-department power
Read the guide →Pelican cases for film & cinema: the complete tier guide
Read the guide →Custom case FAQ
Everything customers ask before their first build — pricing, foam, lead times, fleets, and what happens after delivery.
Pricing & ordering
How much does a custom equipment case cost?
It depends on the shell, the size, and the complexity of the interior. Our in-catalog custom builds run from roughly $350 for compact lens and monitor cases to around $1,500 for large multi-item packages; ground-up designs and fleet programs are quoted individually, itemized so you can see exactly what drives the number.
Is there a minimum order quantity?
No. We build one-offs with the same engineering we put into fleets. That said, per-unit pricing improves meaningfully with quantity, because design and setup are spread across the run — multi-unit builds are where custom manufacturing shines.
How do I get a quote for a custom case?
Use our request-a-quote form with your gear list, quantities, and any photos or drawings. The more we know about the equipment and how it travels, the tighter the first quote.
Do you offer volume or fleet pricing?
Yes. Fleet builds for rental houses, OEMs, and departments are our specialty, and quotes are structured per quantity tier so you can plan a phased rollout.
Can I reorder a case you built before?
Yes — every approved design stays on file. Reorders are cut from the same drawing, so a case ordered years later matches the originals in your fleet.
Do you sell custom foam inserts without the case?
Yes. If you already own a Pelican, SKB, HPRC, or similar shell, we design and CNC-cut a custom foam insert to drop into it. Custom Pelican inserts are one of our most common projects.
Design & engineering
Do I need to send you my equipment?
Usually not. We work from a library of 4,000+ documented designs plus manufacturer specifications. For complex or unusual kits you can ship gear to us or bring it to our North Hollywood shop by appointment.
Can you work from my CAD files?
Yes — send STEP, DXF, or similar files with your quote request and we'll design the interior directly around your models. This is standard practice for our OEM programs.
Can you design a case for equipment you've never seen?
Yes. We reverse-engineer from dimensions, photos, and spec sheets. If the item is truly unusual, we'll measure a sample unit and build the CAD model ourselves.
What's the difference between CNC foam and pick-and-pluck?
Pick-and-pluck is a grid of tear-out cubes — fast, but loose-fitting and it degrades. CNC foam is machined to your equipment's exact geometry: correct cavity depth, engineered wall thickness, and finger cutouts. For gear you ship repeatedly, it's not close.
Do you make prototypes?
For fleet and OEM programs, yes — a first article validates fit, finish, and handling before the full run is released. Single builds usually go straight from the approved drawing to production.
Will I see the design before you build it?
Always. You review the full layout — dimensions, foam plan, and hardware — and approve it before anything is cut. Changes at the drawing stage are easy; that's the point of making them there.
Materials & construction
What is an ATA case?
An ATA case is built to the Air Transport Association's ATA 300 specification for reusable shipping containers — laminated panels, riveted hardware, recessed latches, and construction rated for repeated airline handling. It's the standard for professional flight cases.
What does ATA 300 Category 1 mean?
Category 1 is the most demanding ATA 300 rating: a container designed to survive a minimum of 100 round trips. Our custom flight cases are built to that construction standard.
What foam materials do you use?
Polyethylene (PE) for structural cavities, cross-linked PE and Plastazote for finish-critical gear like optics, and soft polyurethane for lid pressure layers. Density and layering are chosen per item, not per case.
Should I choose an ATA case or a Pelican-style molded shell?
It depends on duty cycle: molded shells excel at weather sealing and rough handling; fabricated ATA cases win on custom sizing, rack integration, and field-repairability. Our guide to ATA cases vs. molded shells walks through the decision — or just tell us how the case will live and we'll recommend one.
Are your cases waterproof?
Fabricated ATA cases are weather-resistant, not submersible. When you need a sealed, waterproof case, we build your custom interior into a molded Pelican, SKB, or HPRC shell — genuine gasketed protection with an engineered fit inside.
What hardware options are available?
Recessed flip or twist ATA latches (keyed options available), spring-loaded handles, corner castings, rack rails, caster plates with fixed, swivel, or locking wheels, and Desipak moisture-control compartments.
Lead times & shipping
How long does a custom case take?
In-catalog made-to-order designs typically ship in 14–21 business days. New custom designs are scheduled per project — interior complexity and quantity drive the calendar — and your quote includes a committed timeline before you order.
Do you offer rush or expedited service?
Priority scheduling is available on select projects as a premium service. Mention your deadline when you request a quote and we'll tell you honestly whether it's achievable and what it costs.
Do you ship nationwide and internationally?
We ship throughout the United States daily and can quote international freight on request. Fleet builds can ship staged — units released as they clear QC.
Can I pick up my case locally in Los Angeles?
Yes — local pickup at our North Hollywood factory by appointment. We're minutes from Burbank, Studio City, and the LA production corridor, and we deliver to local rental houses and stages.
Why is every case made to order?
Because a custom case is manufactured around your equipment, there's nothing to pull off a shelf. Made-to-order is what makes exact fit, fleet consistency, and drawing-file reorders possible.
Fleets, OEM & government
Do you build case fleets for rental houses?
Yes — it's core business. One approved layout, every unit identical, engraved identification, and drawings on file so the fleet grows without drift. Here's why rental fleets standardize.
Do you do OEM case manufacturing?
Yes. If your product ships in a case, we design and manufacture that case as a repeatable program: locked drawings, first-article approval, and consistent supply run to run.
Do you work with government agencies?
Yes — we're a CAGE-coded supplier with competitive-bid experience, and we build government equipment cases for agencies and prime contractors. Send solicitations through our quote form or call.
Can you build military transport cases?
We build rugged transport cases for defense and tactical equipment: ATA 300 construction or MIL-spec molded shells, engineered interiors, and hardware selected for field conditions. See defense & tactical cases.
Can you standardize cases across multiple locations or trucks?
Yes. Because every unit is cut from the same archived drawing, a kit packed in Los Angeles unpacks identically in New York — same layout, same labeling, same muscle memory for your crew.
Branding & aftercare
Can you engrave our logo on the case?
Yes — laser-engraved lid foam logos inside the case and engraved identification plates outside. Fleets typically add per-case serial plates for tracking.
Can you match our brand colors?
Yes. Choose from nine standard exterior colors or request a custom color match, and carry the brand inside with colored foam layers.
Do you repair cases?
Yes — latches, handles, valves, wheels, panels, and interiors, including cases we didn't build. See case repair for details.
Can you re-foam a case when my equipment changes?
Yes. Keep the shell, replace the interior: we design a new foam set for your updated kit and cut it to drop into the existing case. Far cheaper than replacing a fleet.
Can a case be modified after delivery?
Yes — because your drawings are archived, we can retrofit cavities, add accessory bays, change hardware, or update engraving on the case you already own.
Do you keep my design on file?
Permanently. Your drawing archive is what makes reorders exact, fleet growth painless, and future modifications straightforward — it's part of what you're buying.
Tell us what you're protecting
Send your gear list and we'll come back with a clear scope, an interior layout direction, and an itemized budget — whether it's one case or a fleet.
Have a gear list, photos, or CAD files? Mention them in your request — or email them to info@innerspacecases.com and we'll design around them.
Prefer to talk it through? Call 818-767-3030 — straight to the people who build the cases.